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Forklift High Risk Work Licence (TLILIC0004)
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Master the forklift High Risk Work Licence theory test with real WorkSafe-style questions, offline.

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296real questions
30free mock questions
9topic areas
Load Capacity & Data Plate Stability & Centre of Gravity Pre-Operational Checks Pedestrian & Traffic Management Ramps, Stacking & Racking Refuelling, Battery & Charging Hazard Identification & Safe Operation WHS Duties, Incidents & Reporting
Free sample · Forklift High Risk Work Licence (TLILIC0004)Q1 / 30
What does the rated capacity on a forklift data plate refer to?
Correct — A. The rated capacity is the maximum load the forklift can safely lift as specified on the data plate under defined conditions (load centre, lift height).
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30 free Forklift High Risk Work Licence (TLILIC0004) questions

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  1. Load Capacity & Data Plate

    What does the rated capacity on a forklift data plate refer to?

    Correct — A. The rated capacity is the maximum load the forklift can safely lift as specified on the data plate under defined conditions (load centre, lift height).
  2. Load Capacity & Data Plate

    A forklift data plate shows a capacity of 2,000 kg at a 500 mm load centre. If the actual load centre is 600 mm, what happens to the safe working capacity?

    Correct — C. Moving the load centre further from the mast reduces the effective capacity because the leverage on the forklift increases.
  3. Load Capacity & Data Plate

    Where must the data plate be located on a forklift?

    Correct — A. Regulations require the data plate to be affixed in a clearly visible position so the operator can check it before every lift.
  4. Load Capacity & Data Plate

    What is the load centre distance on a standard forklift?

    Correct — A. Load centre is measured horizontally from the vertical face of the forks to the assumed centre of gravity of the load.
  5. Load Capacity & Data Plate

    You need to lift a load that exceeds the forklift's rated capacity. What should you do?

    Correct — A. Lifting above rated capacity risks tipping the forklift and must never be attempted.
  6. Load Capacity & Data Plate

    Which factor does NOT directly affect the safe working load of a forklift?

    Correct — A. Tyre pressure affects ride comfort and traction but is not listed on the data plate as a variable that changes rated capacity.
  7. Load Capacity & Data Plate

    When an attachment such as a side-shifter is fitted to a forklift, what must the operator check?

    Correct — A. Any attachment adds weight and changes the load centre, so a revised data plate must be consulted.
  8. Load Capacity & Data Plate

    A load is unevenly distributed so its centre of gravity is well to one side. What is the correct action?

    Correct — A. An off-centre load can cause lateral tip-over. Repositioning the load before lifting is the correct action.
  9. Load Capacity & Data Plate

    The forklift data plate has been removed or is illegible. What must the operator do?

    Correct — A. Without a legible data plate the operator cannot determine the safe working load; the machine must be tagged out until the plate is replaced.
  10. Load Capacity & Data Plate

    What does 'de-rated capacity' mean in the context of forklift attachments?

    Correct — A. Attachments add weight and shift the load centre, so manufacturers issue a de-rated capacity to reflect the new, lower safe limit.
  11. Load Capacity & Data Plate

    At what lift height does forklift capacity generally begin to reduce significantly?

    Correct — A. Raising a load shifts the centre of gravity upward and can reduce lateral stability and rated capacity, especially in high-reach situations.
  12. Load Capacity & Data Plate

    The forks are worn and thinner than the manufacturer's specification. This will likely:

    Correct — A. Worn forks lose structural strength and may not support the rated load; they must be inspected and replaced when worn beyond limits.
  13. Load Capacity & Data Plate

    Two forklifts are tandem-lifting a heavy load. Who decides the maximum permissible load?

    Correct — A. In a tandem lift the weakest machine sets the safe limit, and the lift must be planned and supervised by a competent person.
  14. Load Capacity & Data Plate

    A forklift is rated at 3 t at a 600 mm load centre. The load to be lifted weighs 2.8 t with a 650 mm load centre. What should the operator do first?

    Correct — A. The rated capacity decreases as load centre increases. The operator must verify the effective capacity at 650 mm before lifting.
  15. Load Capacity & Data Plate

    Which of the following best describes the purpose of the forklift counterweight?

    Correct — A. The counterweight at the rear of the forklift offsets the load on the forks and keeps the machine stable.
  16. Load Capacity & Data Plate

    Fork length should be at least what proportion of the load's depth?

    Correct — A. Forks should support at least two-thirds of the load's depth to prevent the load from tipping forward off the fork tips.
  17. Load Capacity & Data Plate

    What information is NOT typically shown on a forklift data plate?

    Correct — A. The data plate shows equipment specifications, not personnel information.
  18. Load Capacity & Data Plate

    A load is described as 2,500 kg but appears lighter than expected. What should the operator do?

    Correct — A. Always use documented load weights. Visual estimation is unreliable and potentially dangerous.
  19. Load Capacity & Data Plate

    Why is it important to centre the load on the forks side to side?

    Correct — A. A load positioned to one side creates an uneven lateral load that can cause the forklift to tip sideways.
  20. Load Capacity & Data Plate

    If a load's weight is unknown, what is the correct action?

    Correct — A. Unknown load weights must be established through reliable means before any lift is attempted.
  21. Stability & Centre of Gravity

    What is the 'stability triangle' on a forklift?

    Correct — A. The stability triangle is the area between the two front drive wheels and the rear axle pivot point. As long as the combined centre of gravity remains within this triangle, the forklift is stable.
  22. Stability & Centre of Gravity

    When carrying a load, where should the combined centre of gravity remain to prevent tip-over?

    Correct — A. If the centre of gravity moves outside the stability triangle, the forklift will tip in that direction.
  23. Stability & Centre of Gravity

    Which action is most likely to cause a front tip-over?

    Correct — A. Overloading or an excessive load centre shifts the combined centre of gravity beyond the front wheels, causing a forward tip-over.
  24. Stability & Centre of Gravity

    Which action is most likely to cause a lateral (sideways) tip-over?

    Correct — A. Turning at speed with a raised load shifts the centre of gravity outside the stability triangle laterally, causing a sideways tip-over.
  25. Stability & Centre of Gravity

    How does raising the forks affect forklift stability?

    Correct — A. A higher load raises the combined centre of gravity, making the machine more susceptible to tipping.
  26. Stability & Centre of Gravity

    What effect does increasing speed have on forklift stability during cornering?

    Correct — A. Centrifugal force during cornering at speed pushes the centre of gravity outside the stability triangle, risking tip-over.
  27. Stability & Centre of Gravity

    Tilting the mast backward when carrying a load primarily:

    Correct — A. Tilting back cradles the load against the backrest and reduces the risk of it slipping forward.
  28. Stability & Centre of Gravity

    When should the mast be tilted forward while carrying a loaded forklift?

    Correct — A. Forward tilt during travel shifts the load centre forward, destabilising the machine. It should only be used when placing a load.
  29. Stability & Centre of Gravity

    You are driving an empty forklift. How does stability compare to a loaded forklift?

    Correct — A. Without a load, the counterweight can tip the machine backward, especially on uneven surfaces.
  30. Stability & Centre of Gravity

    What is the effect of a load with an unusually high centre of gravity (e.g., a tall pallet of boxes)?

    Correct — A. A tall load raises its own centre of gravity, which combined with the forklift's raises the total centre of gravity and reduces stability.
Sample questions

Forklift High Risk Work Licence (TLILIC0004) sample questions

Tap any question below to reveal the answer and a plain-English explanation.

Stability & Centre of Gravity On an uneven surface, which forklift axis acts as a pivot for the rear wheels?

A. The rear axle oscillates/pivots to allow the rear wheels to follow the ground ✓

B. The front axle pivots

C. Both axles are fixed

D. The mast structure pivots

Correct — A. Most forklifts have an articulating rear axle so all four wheels maintain ground contact on uneven terrain.

Pre-Operational Checks Before operating a forklift, what must the operator do?

A. Conduct a documented pre-operational inspection ✓

B. Check that the fuel is above half

C. Only check the tyre pressures

D. Ask the previous operator if there are any issues

Correct — A. A pre-operational inspection must be carried out before each shift to identify defects that could cause injury or damage.

Pedestrian & Traffic Management What is the most effective way to prevent forklift-pedestrian collisions in a workplace?

A. Physically separate forklift operating zones from pedestrian areas using barriers, marked lanes, or dedicated walkways ✓

B. Rely on forklift horns to warn pedestrians

C. Train pedestrians to watch for forklifts

D. Limit forklift speed to 5 km/h everywhere

Correct — A. Physical separation eliminates the risk at source; other measures are supplementary controls.

Ramps, Stacking & Racking When travelling up a ramp with a load, which direction should the load face?

A. Load facing uphill (forks pointing up the ramp) ✓

B. Load facing downhill to improve visibility

C. Either direction at operator discretion

D. Sideways to the ramp to prevent rolling

Correct — A. Load uphill prevents the load from sliding off the forks and keeps the centre of gravity over the uphill wheels.

Refuelling, Battery & Charging Where should LPG forklift refuelling or cylinder changes be conducted?

A. In a well-ventilated, designated area away from ignition sources ✓

B. Inside the warehouse near the fuel storage room

C. Next to the charging station for convenience

D. Anywhere as long as the operator is quick

Correct — A. LPG is heavier than air and can accumulate in low areas. Ignition sources must be eliminated and ventilation ensured.

Hazard Identification & Safe Operation What is the correct travel height for forklift forks when moving through a workplace?

A. 150–300 mm above the ground ✓

B. At least 1 metre above the ground for visibility

C. Touching the ground

D. At maximum height to clear obstacles

Correct — A. Low forks reduce the risk of collision with pedestrians and keep the centre of gravity low for stability.

WHS Duties, Incidents & Reporting Under WHS legislation, who must hold a High Risk Work Licence to operate a forklift?

A. Any person who operates a forklift in a workplace ✓

B. Only forklift operators who work for hire

C. Only operators who operate outside during daylight hours

D. Only operators who lift loads over 5 tonnes

Correct — A. Australian WHS laws require anyone operating a forklift (Class LF) in a workplace to hold a current HRWL for that class.

Real Exam Practice When can a Fork Lift Operator operate a Lift Truck without a seat belt?

A. When traveling with an awkward load in reverse

B. When traveling along a gangway or wide aisle with no danger

C. Never, a seat belt must always be worn ✓

D. If the driver has an injury which is uncomfortable with the use of a seatbelt

Correct — C. That's the right answer.

What is on the exam

About the Forklift High Risk Work Licence (TLILIC0004) test

Get your Australian High Risk Work Licence (LF — forklift) with confidence. This app covers every knowledge topic assessed in the written forklift theory test — safety, load handling, pre-operational checks, stability, and relevant Work Health & Safety regulations.

What you get

  • 200+ practice questions aligned to the HRWL LF assessment framework.
  • Plain-English explanations for every correct answer — understand the why, not just the answer.
  • Timed mock exam in the real format: multiple-choice, strict time limit.
  • Study by topic to reinforce weak areas.

You will be tested on

  • Core formulas and field calculations
  • Codes, standards and compliance
  • Safe work practices and PPE
  • Tools, materials and on-site reference

How TheoryPractice helps you pass

  • Real exam-style questions with instant, detailed explanations
  • Full timed mock exams that mirror the real test format
  • Flashcards & quiz modes from the same question bank
  • Progress tracking so you know exactly when you're ready
Coverage

Topics in this question bank

Topic

Core formulas and field calculations

Topic

Codes, standards and compliance

Topic

Safe work practices and PPE

Topic

Tools, materials and on-site reference

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This bank covers 296 Forklift High Risk Work Licence (TLILIC0004) practice questions, each with a plain-English explanation for the correct answer.
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